Getting to Know Your Fuse Box for Fun and Safety

By Vernon Trollinger, September 20, 2013, News

Getting to Know your Fuse Box for Fun and SafetyMost homeowners don’t think too much about their fuse box until either they want to install an outlet, ceiling fan, or light fixture themselves or one of the fuses blows. While it’s good to have your fuse box checked out once in a while, it’s also good to have a working knowledge of just how the thing does its job. Besides, getting to know your fuse box might save you some money down the road. Plus, I’ve got a few tips for helping you sort your circuits so you’ll know what breaker switch controls what.

First, remember that even though people still call it a fuse box, yours probably isn’t. If your home was built after 1961, it’s very likely that you have a circuit breaker panel and not a fuse box. Circuit breakers came into use because they were safer than fuses. Breakers trip open circuits faster during a circuit fault and can be reset. Fuses take time to heat up and blow. You also have buy replacements. You can probably find a fuse box in an older home, but it really should be replaced with a circuit breaker panel.

With that said, we’ll cover circuit breaker panels by answering the two big basic things many homeowners ask: “Why 3 wires?” and “What is the ground?”

“Why Are There 3 Wires Coming Into My House”

Getting to Know your Fuse Box for Fun and SafetySome people see the 3 wires coming from the electric pole to the electric meter on the side of their house and think they represent positive, negative, and ground.

That’s a good guess, but it’s wrong.

In North America, these wires are actually two 110-120 volt AC power mains and one neutral line. These wires connect in the electric meter and then extend inside your home to your circuit breaker panel. The neutral wire is connected to the neutral/ground bus bar. It is also connected by a metal clamp to your pipes and/or a copper-plated steel rod outside that is driven 8-10 feet into the ground.

Meanwhile, the two 120-volt mains are attached to their own circuit breaker (for example, one rated to 100 amps). Then each is attached to a metal bar or “leg” that runs down on either side of the center of the back of the panel. Each leg “fingers” alternatively with the other leg towards the center of the panel (in the graphic, blue represents one 120-volt leg and red the other – the actual layout depends on the manufacturer). So when you look at the breakers when they are installed, their contact pattern is arranged like this:

Left Main               Right Main

#1 left leg             #2 right leg
#3 right leg            #4 left leg
#5 left leg             #6 right leg

(etc…)

For example, an electric dryer or water heater is powered by 240 volts. This is done by placing a double breaker in the panel. Let’s say the one for your water heater takes up breaker slots #1 and #3. That means there is power being drawn from the left 120 volt leg and the right 120 volt leg. A 240 volt cable carries a wire each heating element in the hot water heater (120 volts + 120 volts =240 volts).

What is Ground and Why Do We Need It?

Getting to Know your Fuse Box for Fun and SafetyYou know those round prongs on a three-prong plug that your dad always cut off because they just got in the way? That’s the ground connector. Even though there’s normally no current traveling through the ground wire, it’s vital to leave it in place because it’s part of your home’s wiring safety system. Here’s how it works:

In residential wiring, there are three wires: a black one for load (from one of the 120-volt legs), a white one which is neutral, and a bare copper wire which is ground. In your circuit breaker panel, the neutral wire from the pole connects to the neutral/ground bus bar. Though both the white wire and the ground wire from household cable connect to this bar, they actually do different things. The white neutral wire completes the flow of electrical current but because it’s connected to appliances and electronics, it tends to have some electrical resistance.

Ground wires, meanwhile, are connected to the metal frame of electric appliances, light fixtures, and motors, but does not carry current. In the event that the load voltage somehow contact a metal frame (known as a “ground fault”) on an appliance and there was no ground line, you could receive a shock when you touched the appliance. According to the CDC’s report, Worker Death By Electrocution;

…improper grounding of equipment or electrical circuitry. If the frame of a piece of electrical equipment or machinery does not have a grounding conductor attaching the frame to ground, as required to divert dangerous fault current to ground, and an electrical fault occurs, anyone touching that frame and any other object at ground potential would receive an electrical shock.

Consider one of their chilling examples:

86-43 Restaurant manager electrocuted after contacting handle of refrigerator that had a ground fault. Slipped on wet, soapy floor he was cleaning.

During a fault, enough current must flow to open and interrupt the circuit. Since the ground line has the least electrical resistance, most of the fault’s voltage streams down this wire to trip open the circuit breaker. The system may be a fraction of a second faster, but in the case of the restaurant manger it might have been enough to save his life. Say, don’t refrigerators come with those three-pronged grounded plugs?

Circuit Breaker Tips

Here’s some tips so you can be prepared for when a breaker trips or you want to do some work on an electrical circuit in your home.

  • Always keep a flashlight with fresh batteries stationed by your circuit breaker panel.
  • Keep access to your circuit breaker panel clear.
  • Keep your panel information up to date by posting a breaker directory on the inside of the panel door. You can make one using MS Excel or MS Word. The National Electrical Code states, “Every circuit and circuit modification shall be legibly identified as to be its clear, evident, and specific purpose or use.”
  • Write the number of the circuit breaker on the inside of each outlet and switch face plate in your home with a marker. This way, you can also be sure that you turn off the right breaker by popping off the face plate and reading the breaker number.

Hopefully, this introduction to your fuse box has proven helpful and potentially demystified this important component of your home’s electrical systems.

Zinsco Fuse Box image courtesy of Dust Storm.

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